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Diesel Generator Sizing

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Estimate diesel generator capacity from continuous load, largest motor starting method, and power factor; recommend common genset ratings.

Key points

Diesel Generator Sizing: Estimate diesel generator capacity from continuous load, largest motor starting method, and power factor; recommend common genset ratings. Formula: S_continuous = P/cosφ×margin | S_start = P_motor×K_start | S_gen = max(S_continuous, S_start). Enter parameters on the DD-CAT IDE online tool page to get results instantly, with a calculation-model diagram that updates with the inputs. Genset capacity is set by both continuous load and the largest motor starting demand; DOL motors are often estimated at 3× motor kW. Starting method matters: star-delta, soft starter, and VFD greatly reduce genset size and voltage dip; prefer soft start / VFD for heavy starts.

Inputs

S_continuous = P/cosφ×margin | S_start = P_motor×K_start | S_gen = max(S_continuous, S_start)

Calculation model (updates with parameters)

GENSET120 kWATSLoad83%150.0 kVAUtility / genset transferSelect by larger of continuous + starting
Continuous load apparent power137.5 kVA
Largest motor starting demand58.82 kVA
Required generator capacity137.5 kVA
Recommended genset power120 kW
Corresponding apparent capacity150.0 kVA
Continuous load rate83 %
Starting method factor星三角 ×1.5

Engineering notes

  • Genset capacity is set by both continuous load and the largest motor starting demand; DOL motors are often estimated at 3× motor kW.
  • Starting method matters: star-delta, soft starter, and VFD greatly reduce genset size and voltage dip; prefer soft start / VFD for heavy starts.
  • Also check altitude, ambient temperature, intake/exhaust, noise, and fuel tank; fire loads require standby generators per fire codes.

FAQ

What is Diesel Generator Sizing for?
Estimate diesel generator capacity from continuous load, largest motor starting method, and power factor; recommend common genset ratings.
What is the formula for Diesel Generator Sizing?
Core formula: S_continuous = P/cosφ×margin | S_start = P_motor×K_start | S_gen = max(S_continuous, S_start). The tool returns results instantly using this formula and the selected parameters.
What engineering notes should I keep in mind when using Diesel Generator Sizing?
Genset capacity is set by both continuous load and the largest motor starting demand; DOL motors are often estimated at 3× motor kW. Starting method matters: star-delta, soft starter, and VFD greatly reduce genset size and voltage dip; prefer soft start / VFD for heavy starts. Also check altitude, ambient temperature, intake/exhaust, noise, and fuel tank; fire loads require standby generators per fire codes.